Quality Food Metal Detector & Food Grade Metal Detector manufacturer

.gtr-container-7f2d4e { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; box-sizing: border-box; max-width: 100%; overflow-x: hidden; } .gtr-container-7f2d4e p { font-size: 14px; margin-bottom: 1em; text-align: left !important; } .gtr-container-7f2d4e__main-title { font-size: 18px; font-weight: bold; color: #0000FF; margin-bottom: 1.5em; text-align: left; } .gtr-container-7f2d4e__section-title { font-size: 16px; font-weight: bold; color: #0000FF; margin-top: 2em; margin-bottom: 1em; text-align: left; } .gtr-container-7f2d4e__sub-section-title { font-size: 14px; font-weight: bold; color: #333; margin-top: 1.5em; margin-bottom: 0.8em; text-align: left; } .gtr-container-7f2d4e hr { border: none; border-top: 1px solid rgba(0, 0, 255, 0.2); margin: 2em 0; } .gtr-container-7f2d4e ul { list-style: none; padding-left: 0; margin-left: 20px; margin-bottom: 1em; } .gtr-container-7f2d4e ul li { list-style: none !important; position: relative; padding-left: 15px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-7f2d4e ul li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #0000FF; font-size: 1.2em; line-height: 1; } .gtr-container-7f2d4e ol { list-style: none; padding-left: 0; margin-left: 20px; margin-bottom: 1em; counter-reset: list-item; } .gtr-container-7f2d4e ol li { list-style: none !important; position: relative; padding-left: 25px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-7f2d4e ol li::before { content: counter(list-item) "." !important; position: absolute !important; left: 0 !important; color: #0000FF; font-weight: bold; width: 20px; text-align: right; } .gtr-container-7f2d4e__detection-list { margin-bottom: 1em; } .gtr-container-7f2d4e__detection-list p { position: relative; padding-left: 20px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-7f2d4e__detection-list p::before { content: "✓" !important; position: absolute !important; left: 0 !important; color: #0000FF; font-weight: bold; } .gtr-container-7f2d4e strong { font-weight: bold; color: #0000FF; } @media (min-width: 768px) { .gtr-container-7f2d4e { padding: 30px 40px; } .gtr-container-7f2d4e__main-title { font-size: 20px; } .gtr-container-7f2d4e__section-title { font-size: 18px; } .gtr-container-7f2d4e__sub-section-title { font-size: 16px; } } SHANAN X-Ray Inspection Ensures Foreign Object Detection and Food Safety in Turkey Processing Customer Background A leading turkey meat processing company was facing increasing pressure from retailers and international food safety standards to ensure every packaged product was free from foreign contaminants. Their production line processes thousands of packages of fresh and frozen turkey products every day, including: Turkey Breast Turkey Fillets Ground Turkey Marinated Turkey Products Frozen Turkey Portions Although the company had implemented strict quality control procedures, traditional metal detectors were unable to detect many non-metal contaminants hidden inside dense meat products. The manufacturer needed a more advanced inspection solution that could guarantee product safety while maintaining high production efficiency. Challenges The customer wanted to detect: Metal fragments Stainless steel particles Glass contamination Bone fragments Stones High-density plastic Product defects such as missing or broken products Additional requirements included: Continuous 24/7 production High-speed conveyor inspection HACCP compliance BRC and FDA food safety requirements Minimal false rejects Easy operation for production workers SHANAN Solution After evaluating several inspection technologies, the customer selected the SHANAN Food X-Ray Inspection System. The system was installed directly after the packaging machine and before carton packing, allowing every finished product to be inspected automatically. Machine Features High-resolution X-ray imaging AI-assisted image processing Multi-material foreign object detection Automatic reject system Stainless steel hygienic construction IP65 washdown design User-friendly touchscreen interface Recipe management for multiple products Real-time inspection records Production statistics and data export Detection Performance The SHANAN X-ray system successfully detects: Ferrous Metal Non-Ferrous Metal Stainless Steel Glass Bone Stone Dense Plastic Even contaminants hidden deep inside thick turkey meat can be identified accurately without damaging the product. Production Benefits Since installing the SHANAN system, the customer achieved: Improved Product Safety Every package is inspected before shipment, significantly reducing the risk of contaminated products reaching consumers. Reduced Customer Complaints Foreign object complaints have been greatly reduced, helping protect the company's brand reputation. Higher Production Efficiency Automatic inspection eliminates manual checking while supporting high-speed production lines. Lower Operating Costs Intelligent image processing minimizes false rejects, reducing unnecessary product waste. Full Traceability Inspection images, product records, alarm history, and production statistics can all be stored for quality audits. Inspection Workflow Packaged turkey products enter the conveyor. Products pass through the SHANAN X-ray inspection tunnel. The system analyzes each product in real time. Any contaminated product is automatically rejected. Qualified products continue to packaging without interruption. The entire process is fully automated and requires minimal operator intervention. Customer Results After six months of operation, the turkey processing plant reported: 100% automatic inspection coverage Improved detection consistency Increased retailer confidence Enhanced compliance with HACCP and BRC standards Higher production efficiency with stable system performance Reduced product recalls and quality risks The customer also plans to deploy additional SHANAN X-ray inspection systems across multiple production lines.

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Even a single undetected contaminant can lead to costly product recalls, regulatory action, and long-term reputational damage. Recently, a food manufacturer utilizing our dual-energy X-ray inspection system successfully identified and rejected a 2 mm × 3 mm piece of brittle plastic embedded inside a frozen fish fillet. The contaminated product, which had passed through upstream metal detectors, was automatically ejected from the production line prior to final packaging. This incident highlights the necessity of advanced X-ray technology for high-risk and value-added food products. Why Conventional Foreign Object Detection May Be Insufficient Relying solely on metal detectors or manual visual inspection presents critical gaps, particularly when: Contaminants are non-metallic, such as glass, stone, hard plastic, or calcified bone Products have high moisture, salt content, or conductive properties that interfere with metal detection The foreign object is embedded within dense or thick product matrices Production lines operate at speeds exceeding manual inspection capabilities Products are inspected after vacuum packaging or in metallized film, which can blind conventional systems Without advanced X-ray inspection, these risks remain undetected and unmanaged. Technical Advantages of X-Ray Inspection for Processed and Frozen Foods Our industrial X-ray inspection systems are engineered to detect a wide range of physical contaminants, including: Non-ferrous and ferrous metals Stainless steel fragments (including 300 series) Glass shards (clear, colored, or tempered) High-density hard plastics (e.g., nylon, PEEK, polycarbonate) Calcified bone and bone fragments Stones and mineral-based materials Rubber and synthetic gasket fragments These systems are suitable for: Frozen meat, poultry, and fish fillets Ready-to-eat meals Canned vegetables and sauces Dried fruits and nuts Cheese blocks and processed dairy Powdered ingredients and seasonings Packaged snacks and confectionery Key Performance Advantages ✔ Enhanced sensitivity for low-density contaminants ✔ Automatic reject confirmation with statistical reporting ✔ Reliable operation in wet, cold, and washdown environments ✔ Seamless integration into HACCP and retail code of practice requirements ✔ Real-time product quality monitoring (mass estimation, missing component detection) ✔ Protects consumer trust and reduces brand liability Mitigate Risk Before an Incident Becomes a Crisis Consumers may forgive a product that tastes average, but they rarely forgive one that causes physical harm. In the modern food industry, traceability and preventive controls are no longer optional—they are the foundation of operational excellence. Implementing an X-ray inspection system is not merely a compliance decision. It is a strategic investment in: Brand protection Recall cost avoidance Retailer confidence Consumer safety and loyalty If your facility processes packaged foods—especially those with dense matrices, high moisture, or complex packaging—an X-ray inspection system should be regarded as a critical control point in your food safety plan.